Brake technique in depth: rim drum and disc

Regardless of whether a breach must be reported to the Data Protection Authority or not, the company has a duty to document all breaches of personal data security — what happened, what consequences it had, and what measures were put in place. That documentation must make it possible for the Data Protection Authority to check whether the rules have been complied with. As a student, your task is to know the procedure at your workplace: who do you inform if you discover an error?

§The rim brake — the simple principle

On a rim brake, a cable pulls a caliper together, so two pads are pressed directly against the rim's edge. The principle is simple and easy to adjust, but it has a built-in weakness: the rim itself is the brake surface, and it wears over time. A worn rim can in the worst case fail during braking, so the rim brake requires that you continuously inspect the rim's condition — not just the pads.

§The drum brake — closed and weather-proof

In a drum brake, a cable pull rotates a cam inside the hub, which spreads two brake shoes outward against the inside of a drum. Because all the mechanics are enclosed inside the hub, the drum brake is unaffected by rain, snow and dirt — an advantage on everyday bikes and cargo bikes that have to work all year round. On the other hand, it is heavier than the other types, and because the heat has difficulty escaping from the closed drum, intensive braking can cause 'brake fade': braking power temporarily decreases because the material becomes too hot.

§The disc brake — mechanical or hydraulic

The disc brake is widely used today on both bicycles and motorcycles because it brakes powerfully and is less sensitive to wet conditions than rim brakes. There are two main types. The mechanical disc brake pulls, like the rim brake, on a cable — but here typically only one pad is pulled toward the disc, while the other remains stationary. The hydraulic disc brake instead uses a lever piston that forces brake fluid through a closed system to caliper pistons, which clamp both pads evenly against the disc and self-adjust as the pads wear.

• 01Mechanical disc brake: simple to adjust and repair, but typically less precise feel in the grip
• 02Hydraulic disc brake: powerful, self-adjusting and precise but requires bleeding when air in the system
• 03Both types require the disc to be clean, straight and free of oil — even a fingerprint can cause squealing brakes

§How a hydraulic brake system is bled

Air in the direction of sight: give people and movement space to 'look' or 'walk' out into.

§When is a surface worn out?

Manufacturers specify a minimum thickness for friction material on their pads — when that limit is reached, the pad must be replaced, regardless of how old or new it otherwise looks. The Danish regulation on bicycle design and equipment, on the other hand, does not specify a particular millimeter measure but a functional requirement: the bicycle must have at least two mutually independent brakes that work effectively. Your task as a mechanic is to translate that functional requirement into a concrete assessment of the individual brake in front of you.

“A brake you don't understand the principle behind you can only adjust by luck. A brake you understand, you can troubleshoot.”