Work environment safety and ergonomics in the workshop

A machine workshop is a fascinating but also demanding working environment. You work with rotating machinery hot chips sharp edges and chemical fluids — and often in concentrated positions over long periods. When you know the hazards it is a safe place to be. Here is the most important thing you should take with you.

§The machines are becoming more automated and digitally controlled and this moves some of the work from manual to monitoring adjusting and troubleshooting. At the same time sustainability matters more: recycled paper less waste and more environmentally friendly paints are increasingly a requirement from customers. The one who keeps up with technology and understands production stands well in the print shop of the future.

Lathes, mills and grinders can catch loose clothing, jewellery or long hair if you're not careful. That's why you work with guards in place, keep your hands away from the rotating workpiece and stop the machine before you measure or remove swarf. It's not about being afraid of the machine, it's about having routines that make it safe.

• 01Always use shielding and emergency stop as intended
• 02Wear tight clothing and keep jewellery and long hair away from the machine
• 03Never remove chips with fingers — use a hook or brush
• 04Stop the machine before you measure or adjust the component
• 05Keep order by the machine so you don't stumble or get things caught

§Eyes, ears and airways

Flying chips and grinding dust can hit the eyes so safety glasses are a fixed part of the outfit. Machine workshops are often noisy and continuous noise can damage hearing — therefore hearing protection is necessary where required. For some processes smoke or fine particles can form and here extraction and possibly respiratory protection are important.

§Cooling and lubricating fluids

Machining often uses cooling and lubricating agents that can irritate skin during prolonged contact. Gloves are worn where it makes sense — but never at rotating machines where a glove can get caught. Wash your hands thoroughly and use skincare so your skin doesn't dry out. Keep yourself informed about the safety data sheets for the liquids you use.

§Ergonomics — the body must also last for many years.

The craft requires precision, and that often means many hours standing or leaning forward at a workbench or machine. It strains your back, neck, and shoulders over time. Adjust work height so you don't stand bent over, change position, and use aids when lifting heavy things. Small daily habits determine how your body feels in twenty years.

• 01Set your workbench and machine to your own height
• 02Alternate between tasks and postures during the day
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• 04Take breaks and stretch – even when the task is exciting

§Safety is a team sport

The best work environment arises when everyone in the workshop looks after each other. Speak up if a guard is missing or a colleague is working unsafely. On larger construction sites there is a work environment organization you can go to — and as an apprentice you have full right to say no to something that feels dangerous.

“The most skilled craftsmanship is worthless if you do not have your fingers and hearing intact to use it.”