Process for troubleshooting compressed air brakes
Safe and systematic approach to brake failure
Follow the steps in order. Brakes on heavy vehicles are safety-critical — never rush, and follow the manufacturer's instructions.
§Step by step
- 01Talk with the driver about when and how the fault appears.
- 02Read off any fault codes from the ABS/EBS before clearing them.
- 03Check air pressure and if system builds pressure correctly.
- 04Listen and search for leaks and check air dryer and condensation water.
- 05Narrow down where in the circuit the pressure drops before you disconnect anything.
- 06Empty the system of pressure correctly before parts are removed.
- 07Fix the confirmed cause — be particularly careful with spring brakes.
- 08Test braking function and tightness, and test drive in a safe place before delivery.