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Spraying with epoxy and isocyanates: time and staffing

How many days does the spraying work take when the spraying time per person is limited?

Answer: Epoxy and isocyanates must as a rule not be sprayed outside closed systems, spray booths and spray boxes (appendix 2, section 4.1). Exceptions include ships, offshore, bridges, tanks and sports floors (section 4.2.4-4.2.11), and there section 4.3 sets a ceiling on the spraying time for the individual: two periods of 2 hours in larger rooms or in the open, maximum 5 hours under optimal conditions, two periods of 1 hour in very difficult to access spaces and three periods of 1 hour with unsuitable working positions. The calculator works out the spraying hours based on area and your own spraying capacity and shows how many days it takes.

Formula

Sprøjtetimer = areal · antal lag ÷ sprøjtekapacitet.

Loft pr. person pr. dag (bilag 2, pkt. 4.3): 2 × 2 t = 4 t · optimale forhold 5 t · 3 × 1 t = 3 t · 2 × 1 t = 2 t.

Arbejdsdage = sprøjtetimer ÷ (loft · antal sprøjtere), rundet op.

The work must be notified in writing to Arbejdstilsynet at least 14 days before start (annex 2, sec. 5.1).

Symbols and units in the formula
SymbolMeaningUnit
arealArea to be sprayedm²
lagNumber of layerslag
kapacitetYour spraying capacity per sprayer (own experience)m²/time
forholdWorking conditions (annex 2, sec. 4.3)—
sproejtereNumber of sprayerspersoner
=Working days with sprayingdage
=Total spray hourstimer
=Maximum spraying time per person per daytimer
=Spray hours for the team per daytimer

Validity and source

Source
Order on work with substances and materials, BEK nr. 581 of 25/06/2026, annex 2, sec. 4.2-4.3 and 5.1

Does not apply when

  • The ceiling only applies to spray workers in the exceptions, points 4.2.4-4.2.11. In closed systems, booths and boxes it doesn't apply and outside the exceptions you can't spray at all. Spraying outside a booth is high-risk work and also requires the supplementary isocyanate course (AMU 21204) if the product contains isocyanates. Spraying capacity is your own experience figure for equipment and item.

Worked example

The calculator's own default values inserted. The figures are calculated with exactly the formula the tool uses.

Substituted

  • Area to be sprayed1,200 m²
  • Number of layers2 lag
  • Your spraying capacity per sprayer (own experience)80 m²/time
  • Working conditions (annex 2, sec. 4.3)4
  • Number of sprayers2 personer

Giver

  • Working days with spraying4 dage
  • Total spray hours30.0 timer
  • Maximum spraying time per person per day4 timer
  • Spray hours for the team per day8 timer

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Sådan bruger du den

Sprøjter I epoxy eller isocyanat på skibe, broer, tanke eller sportsgulve uden for kabine, sætter bilag 2 i kemibekendtgørelsen et loft over, hvor længe den enkelte må sprøjte pr. dag. Det afgør, hvor mange sprøjtere og dage opgaven kræver. Arbejdet skal anmeldes til Arbejdstilsynet mindst 14 dage før.

Step by step

  1. Mål arealet og tæl lagene.
  2. Indtast jeres sprøjtekapacitet i m² pr. time pr. sprøjter.
  3. Vælg arbejdsforholdene efter bilag 2, pkt. 4.3.
  4. Læs dagene af, og send anmeldelsen mindst 14 dage før start.

Typical errors

  • At tro at loftet gælder i sprøjtekabinen. Det gælder kun undtagelserne uden for kabine.
  • At glemme anmeldelsen 14 dage før.
  • At glemme at sprøjtning uden for kabine er øget risiko og kræver AMU 21204, når produktet har isocyanater.

Examples from everyday life

Indvendig coating af en vandtank

En vandtank med 400 m² indvendig flade skal have 2 lag epoxy. Tanken er et meget vanskeligt tilgængeligt rum, og I sprøjter ca. 40 m² i timen hver. I er to sprøjtere.

Area to be sprayed
400 m²
Number of layers
2 layer
Your spraying capacity per sprayer (own experience)
40 m²/time
Working conditions (annex 2, sec. 4.3)
Burdensome in very difficult-to-access spaces — 2 periods of 1 hour each
Number of sprayers
2 people

It means: Der skal sprøjtes i 20 hours. Hver må højst sprøjte 2 hours om dagen, så det tager 5 days.

Skibsskrog i tørdok

Et skrog på 3.000 m² skal have 2 lag i det fri i dokken. I er tre sprøjtere, der hver når 150 m² i timen.

Area to be sprayed
3,000 m²
Number of layers
2 layer
Your spraying capacity per sprayer (own experience)
150 m²/time
Working conditions (annex 2, sec. 4.3)
Larger space or outdoors — 2 periods of 2 hours each
Number of sprayers
3 people

It means: Opgaven er 40 hours sprøjtning. Holdet kan sprøjte 12 hours om dagen, så det tager 4 days.

Sportshal med optimale forhold

Gulvet i en sportshal på 1.200 m² lakeres i ét lag. Hallen har tempereret, fugtreguleret luft uden træk. Én sprøjter når 100 m² i timen.

Area to be sprayed
1,200 m²
Number of layers
1 layer
Your spraying capacity per sprayer (own experience)
100 m²/time
Working conditions (annex 2, sec. 4.3)
Optimal conditions (temperature controlled, air conditioned without draught and noise) — max 5 hours
Number of sprayers
1 people

It means: Der skal sprøjtes i 12 hours, og med højst 5 hours om dagen tager det 3 days.

Rule of thumb

I det fri: 4 timer pr. sprøjter pr. dag. I trange tanke: kun 2.

How to check the answer

Arbejdsdage × sprøjtere × loftet skal være mindst sprøjtetimerne.