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Checklist: shelf inspection — daily, weekly, and yearly

Inspection of pallet racks per DS/EN 15635 — ready to print and sign.

Use the form as a fixed routine: the daily inspection is performed by truck drivers as part of their work, the weekly round by a designated employee with recording, and the annual inspection is commissioned from a technically competent person with a written report, ref. DS/EN 15635. All impacts are reported IMMEDIATELY — regardless of visible damage.

§Daily (all truck drivers — report deviations immediately)

  • 01☐ No new collisions or visible damage to posts and braces in my work area
  • 02☐ No beams pushed off hooks or missing locking pins/safety pins
  • 03☐ No pallets hanging over the stringers or standing skewed in the rack
  • 04☐ Aisles and escape routes are clear of goods and packaging
  • 05☐ Collision today? → reported to: ____________________ at ______

§Weekly round (designated employee).

  • 01☐ Review all aisles — especially look at the bottom 1-2 metres of the posts
  • 02☐ Check that load signs are posted, legible and not exceeded
  • 03☐ Check collision protection and end protection for damage and fastening
  • 04☐ Look for deformed/bent posts, braces and deflected beams
  • 05☐ Check that shelving feet and anchor bolts are intact
  • 06☐ Record all findings in damage log below with classification

§Damage classification (DS/EN 15635)

LevelCriterionActionDeadline
GREENDamage within limit valuesRecord and monitor – re-evaluate at the next inspectionNext inspection
GULThe tachograph (tachometer) is the bus's black box: it records driving time, pauses, rest, and speed and is used by authorities for control. Here are the rules, cards, and errors that cost fines.Relieve the load, order repair, no new load before correctionAs fast as possible (within a few weeks)
RØDSerious injuryRelieve and cordone off the section IMMEDIATELYImmediately

§Damage log

DateLocation (aisle/section)Damage typeClassificationHandling/ansvarligRepaired (date/init.)

§Annual expert inspection

  • 01☐ Inspection by technically competent person carried out (max 12 months since last) — date: ______
  • 02☐ Written report received and archived
  • 03☐ All red and yellow findings from the report have been corrected or scheduled with deadline
  • 04☐ Repairs carried out with original/manufacturer-approved components (never straightening bent steel)
  • 05☐ Next inspection booked — date: ______